HIGH-VOLTAGE BATTERY REPAIR
Restore your battery to OE spec with safe, efficient and cost-effective battery repair for hybrid and electric vehicles
OE PERFORMANCE
Complete replacement of the battery’s nickel-metal hydride modules for long-lasting OEM performance
SUSTAINABLE
Save valuable resources and cost by replacing only the modules with the Bosch repair solution
FULL BACKING
Backed by a five-year warranty and approved by UK Road Vehicles Regulation
NATIONWIDE COVERAGE
Available at our Coventry workshop and UK-wide mobile fleet service
Sustainable Battery Restoration Solutions
Just like any other, electric vehicle batteries loose capacity and efficiency – typically around 2-3% per year. Over time this will affect the vehicle’s driving range, charging speed, and battery lifespan, eventually rendering the battery useless. Previously, the choice was either replace the complete unit – both costly and wasteful – or replace only worn or faulty modules, compromising the battery’s performance and lifespan. But with Bosch’s high-voltage battery repair kit, we’re now able to restore batteries for popular Toyota and Lexus models back to their original spec. Whilst also saving valuable resources and cost.
Applications
Toyota Yaris Hybrid
TOY0004067 | 2014 – 2020
TOY0003845 | 2012 – 2020
OE: G9510-52031
Toyota Prius III
TOY0003479 | 2009 – 2015
OE: G9510-76012
Toyota Auris (E.2024)
TOY0003718 | 2010 – 2012
TOY0003962 | 2013 – 2018
TOY0003890 | 2012 – 2018
Lexus CT 200 h
LEX0000104 | 2011 – 2022
LEX0000107 | 2010 – 2022
OE: G9510-76012
OE: G9510-12020
Like-New Performance
As a trusted Tier 1 supplier, Bosch’s High Voltage Battery Repair Kit offers a proven, OEM-grade solution that restores the battery back to its original spec. Delivering like-new capacity, voltage and charging – sometimes better – at a fraction of the cost of new. And just to be sure, comes with a 5-year warranty for added peace of mind.
Complete Module Replacement
Because a battery is only as good as its weakest link, we replace all the modules. Each one is voltage and capacity matched, just like in a new battery pack, ensuring better capacity, faster charging and a longer battery life, with fewer customer comebacks.
Full Versus Partial Replacement
Whilst replacing individual faulty modules may be quicker and cheaper short term, the mix of old and new modules can cause an imbalance in the batteries’ voltage, internal resistance and state of charge. This can lead to early failure and more costly repairs.
A Sustainable Solution
By replacing only the battery module, and reusing all other wear-free components, such as the housing, blower and electronics, Bosch’s high voltage battery repair solution offers a cost-effective, and planet-friendly alternative that’s just as good as new.
Road-legal
The Bosch high-voltage repair kit meets OEM-equivalent safety, performance, and durability benchmarks, and has been approved by the UK Road Vehicles Regulation. This avoids the need for additional checks post repair, saving time and hassle.
Bosch Approved
As a Bosch service partner we have invested in the parts, tools and know-how to safely and quickly repair high-voltage batteries. Our trained technicians are EV level-3 certified and authorised by Bosch to install their high-voltage repair kits to exact manufacturer standards. We can perform the repair at either our Coventry workshop or via our UK-wide mobile fleet service.
FAQs
What does the error message "Maintenance of the cooling system of the hybrid battery required at your dealer" mean?
To ensure a long service life, the hybrid battery must be sufficiently cooled or heated depending on the situation. This is ensured by the thermal management system. If there is a defect in the cooling system, the correct operating temperature can no longer be ensured. This leads to accelerated ageing of the battery cells and the hybrid battery must be maintained. This means that all parts of the air duct must be checked for dirt and blockages.
My hybrid vehicle has recently been using more fuel and/or experiencing a drop in performance. Why is this?
The cause of higher fuel consumption or a drop in performance in a hybrid vehicle can be the low state of charge (SOC) of the battery and/or the battery capacity, which has decreased due to ageing effects. The battery discharges more quickly or can store less energy. The combustion engine is therefore switched on and consumes more fuel.
Qualified specialists can check the condition of the hybrid battery. If excessive ageing of the battery is diagnosed, replacing the battery modules with the Bosch high voltage battery repair kit is a cost-effective and sustainable solution.
What should I do if the hybrid battery warning light comes on?
If the hybrid battery warning light comes on, we recommend visiting a workshop to avoid battery failure and thus ensure the vehicle’s roadworthiness. A simple and sustainable solution for selected hybrid vehicles is to replace the battery modules with the Bosch high voltage battery repair kit. An expensive complete replacement of the entire battery is not necessary. You can find a qualified workshop near you here.
What does the error code “P0A80” mean?
Error code P0A80 is displayed if the voltage differences between the battery modules within the hybrid battery are too high or too low. In most cases, the code means that the hybrid battery or the control unit must be replaced.
As the battery is an essential component of the drive system, the hybrid vehicle should be checked immediately by qualified specialists. If the battery is defective, we recommend the resource-saving solution from Bosch. This avoids replacing the complete battery.
When changing the battery, why do you replace all modules and not just the defective module?
Within a battery system, all battery modules are connected in series and the weakest module in the chain defines the overall performance. If only the defective modules are replaced, the battery is functional and the vehicle is roadworthy again, but the performance may still be affected by the weaker modules.
As the battery modules are subject to ageing effects, there is also a risk that the high voltage battery will fail again due to the modules not being replaced. Bosch recommends replacing all modules and offers the suitable solution with the repair kit.
What Else We Offer
5-Year warranty
5-year warranty
EV battery diagnostics
EV battery diagnostics
EV motor repair
EV motor repair
Expert technical support
Expert technical support
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